Analytic Troubleshooting Training

Reduce downtime, eliminate recurring problems, and improve operational performance

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Available in person across Australia and New Zealand

When production issues impact quality, productivity, and profitability, there’s little time for trial and error.

Kepner-Tregoe’s Analytic Troubleshooting workshop equips frontline teams with a systematic approach to finding the root cause of problems, implementing effective solutions, and preventing issues from recurring.

THE CHALLENGE

The cost of ineffective troubleshooting.

When production problems aren’t diagnosed correctly, organisations often pay the price more than once.

Teams can spend valuable time investigating the wrong causes, implementing temporary fixes, and responding to the same issues repeatedly.

The result can be:

  • Production downtime
  • Reduced product quality
  • Increased waste and rework
  • Higher operating costs
  • Lost productivity
  • Delayed corrective actions
  • Frustration across teams

Without a structured troubleshooting process, problems can persist far longer than necessary and continue impacting performance.

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THE CHANGE

Move from trial and error to systematic troubleshooting

The fastest solution isn’t always the first solution.

Analytic Troubleshooting helps teams identify the true cause of problems before investing time, resources, and money into corrective actions.

Using Kepner-Tregoe’s proven troubleshooting methodology, participants learn how to gather the right information, evaluate possible causes, and confidently determine what is driving a problem.

The result is a team that can:

  • Diagnose problems faster.
  • Reduce unnecessary troubleshooting effort.
  • Eliminate recurring issues.
  • Improve production efficiency.
  • Reduce downtime and waste.
  • Improve product quality.
  • Make more informed operational decisions.
  • Prevent future problems before they occur.

Because the methodology is technology, equipment, and process agnostic, it can be applied across a wide range of manufacturing and operational environments.

KEY LEARNING POINTS

What you’ll learn

PRACTICAL SKILLS

Skills you can apply immediately

Analytic Troubleshooting is designed to help participants solve real operational and production problems from the moment they return to work.

By the end of the workshop, participants will be able to:

  • Identify different types of operational problems.
  • Prioritise, describe, and document issues thoroughly.
  • Identify and test possible causes systematically.
  • Reduce trial-and-error troubleshooting.
  • Select and implement effective corrective actions.
  • Evaluate potential risks and downstream impacts.
  • Explore other areas that may be affected by similar issues.
  • Plan and execute problem resolution activities.
  • Apply a structured troubleshooting methodology across manufacturing environments.
Participants leave with a practical framework that can be applied to strategic, operational, and tactical decisions across the organisation.

THE AUDIENCE

Who this workshop is for

Analytic Troubleshooting is designed for professionals responsible for identifying, diagnosing, and resolving operational and production issues.

From production operators, trades, technicians, and engineers through to quality specialists, auditors, maintenance leaders, manufacturing professionals, and operational managers, this workshop provides a structured approach for finding the true cause of problems and preventing recurrence.

Whether you’re responding to issues on the production floor, supporting maintenance activities, improving quality outcomes, or leading operational improvement initiatives, you’ll learn practical troubleshooting skills you can apply immediately.

REAL-LIFE PROOF

Proven in organisations around the world

Organisations that implement structured troubleshooting processes often achieve significant improvements in quality, productivity, and operational performance.

Examples include:

  • Increased annual production yields by 13%
  • Launched a new $15 million product line in just nine days
  • Reduced losses associated with a critical defect by 50%
  • Achieved a $5.5 million reduction in conversion costs over a two-year period
  • Resolved the company’s most costly defect, saving $1.3 million

While results vary between organisations, these examples demonstrate the value of systematic troubleshooting in reducing waste, improving efficiency, and delivering measurable business outcomes.

ABOUT US

Why organisations choose Kepner-Tregoe

For more than 60 years, Kepner-Tregoe has helped organisations solve complex operational challenges, improve quality, and strengthen problem-solving capability.

The Analytic Troubleshooting methodology is built on the same research-based principles that underpin Kepner-Tregoe’s globally recognised problem-solving and decision-making processes.

Rather than relying on assumptions, guesswork, or repeated trial and error, participants learn a structured approach for analysing evidence, identifying root causes, and implementing effective corrective actions.

Because the methodology is independent of any specific technology, machine, or process, organisations can use it as a foundational capability that complements Lean Manufacturing, Six Sigma, Statistical Process Control, Total Productive Maintenance, self-managed work teams, and other continuous improvement programs.

Today, organisations around the world continue to use Kepner-Tregoe methodologies to reduce downtime, improve quality, increase productivity, and build stronger operational capability.

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THE WORKSHOP

Workshop details

Course Duration

3 or 4 day workshop options available

Training format

In-person delivery throughout Australia and New Zealand

Facilitation

Led by an experienced Kepner-Tregoe instructor.

Included Resources

  • Digital learning tools and resources
  • Practical worksheets and job aids
  • Ongoing learning support materials
  • Complimentary My KT membership

Recognition

  • Certificate of Completion
  • KT Foundations Badge

Professional development

2.1 CEUs

ANY QUESTIONS?

Not sure if this is the right workshop?

Every organisation faces different challenges.

If you’re unsure whether Analytic Troubleshooting is the best fit for your team, we’ll help you identify the capabilities that will have the greatest impact and recommend the most suitable learning pathway.

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NEXT STEPS

Ready to improve troubleshooting capability across your organisation?

Equip your teams with a proven methodology for identifying root causes, reducing downtime, and solving operational problems more effectively.

Whether you’re focused on quality improvement, operational efficiency, maintenance performance, or continuous improvement, Analytic Troubleshooting provides practical skills that can be applied immediately.

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